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PAC Panels

Overview

Precast Aerated Concrete PAC Panels are lightweight, fire resistant, fast and easy to install. PAC panel is a reinforced (Grade 70 steel) element spanning with full story height. PAC Panel is based on a standard 60 cm wide module. The thickness and panel length (height) vary depending on the design requirements and constraints of the project. PAC Panels can be applied vertically or horizontally according to the application. It is produced with a groove from both sides (thickness sides) where grout is poured in case of load bearing wall system. It also comes plain on edges when it is applied as partition walls, boundary walls, shaft walls, cladding on steel structure or concrete structure. In this case, fixation will be through using thin bed mortar PAC Adhesive and steel angles.

Product Dimensions

Thickness (mm) Width (m) Max length (mm) Pieces per pallet Pallet volume (m3)
100* 600 3,600 15 3.40
150** 600 4,000 10 3.60
200 600 6,000 7 5.04***
250 600 6,000 6 5.40
  • *** 0.36 m3 will be waste matrerial in each pallet

Technical Specification

Load-bearing Panel
Density grade PAC - 4 PAC - 6
Mean Compressive Strength (MPa) 5 7.5
Mean dry density (kg/m3) 500 - 600 600 - 700
Mean working density (kg/m3) 600 - 700 700 - 800
Dry thermal conductivity [ W/(m2 k)] ≤0.13 ≤0.15
Dry shrinkage    ≤0.02%
Shrinkage Strain /°C 200x10-6
Thermal Expansion coefficient  /°C 8.1x10-6
Modulus of Elasticity N/mm2 2330 2970

Permissible Dimension Tolerance

Dimension Floor or roof panels (mm) Wall Panels (mm)
Length ±5 ±5
Width ±3 ±3
Thickness ±3 ±3
Tongue ±3 ±3
Groove ±3 ±3

Panel Weight

Thickness (1) Design Weight PAC-4 Design Weight PAC-6 Groove Dim
cm Kg/m2 Kg/LM* Kg/m2 Kg/LM* cm
15 90 54 105 63 5
20 120 72 140 84 5
25 150 90 175 105 5
30 180 108 210 126 5
  • *Considering a panel width 60 cm

Thermal Properties

Thickness (mm) R-Value (m2 k/W) Thickness (mm) R-Value (m2 k/W)
100 0.77 25 1.92
150 1.15 30 2.31
200 1.54   -

R=Thermal resistance

Fire Resistance

                                 Density Class PAC – 4
Thickness Fire Rating
Cm Hour
20 Cm and up 7

Note: Testing performed under ASTM E119 “Fire Test of Building Constructions and Materials”.

Acoustic Performance

Density Class PAC – 4
PAC Panel Thickness 20 cm 40
PAC Panel Thickness 25 cm 42

Note: Testing performed at acoustic System, Inc. Austin TX in accordance with ASTM (90) Standard Method for Laboratory Measurement of Airbome Soung Transmission Loss of Building Partitions.

Acoustic Performance

Permissible Compressive Stress (N/mm2) for the walls
Wall Height (m) Thickness (mm)  
- 150 200 250 300
2.50 - 0.62 0.91 1.10 1.10
2.75 - 0.48 0.83 1.02 1.10
3.00 - 0.36 0.74 0.96 1.10
3.50 -   0.55 0.81 0.98
4.00 -     0.66 0.86
4.50 -       0.74
3.50 -       0.62

Maximum height in mm of wall panels with different wind load design and thickness

0.8 kNm 1.4 kNm 2 kNm 2.6 kNm
100 3500 3000 2500  
150 4500 4000 3500 3000
200 6000 6000 60006000
250 6000 6000 6000 6000
300 6000 6000 60006000